Comparing Solid Wood vs Engineered Timber Flooring: A Technical Insight

The choice between solid wood and engineered timber flooring is vital for homeowners and professionals. This article integrates technical details from recent industry manuals to offer a deeper understanding of these two popular flooring options.

1. Composition and Structural Differences:

  • Solid Wood Flooring: Made from single pieces of hardwood, solid wood flooring is known for its robustness and susceptibility to environmental changes like humidity.
  • Engineered Timber Flooring: Comprises a hardwood veneer over a core layer, often plywood or fibreboard. Engineered flooring offers enhanced stability against humidity changes due to its cross-laminated structure.

2. Installation and Environmental Adaptability:

  • Solid Wood: Requires careful installation, taking into account factors like moisture content and subfloor conditions. It’s sensitive to environmental changes and needs acclimatisation before installation.
  • Engineered Timber: Adaptable to various subfloor conditions and can be installed as floating floors. Its layered construction minimises dimensional changes due to humidity.

3. Durability and Maintenance:

  • Solid Wood: Can be sanded and refinished multiple times, extending its lifespan. It requires regular maintenance to counteract environmental effects.
  • Engineered Timber: The ability to refinish depends on the veneer thickness. It typically requires less maintenance and is more resistant to moisture and heat.

4. Aesthetic Variations and Customisations:

  • Solid Wood: Offers a timeless, natural look with inherent grain and colour variations.
  • Engineered Timber: Provides a wide range of aesthetic options and can mimic rare woods. Veneer quality and construction type can influence its appearance and performance.

5. Environmental Impact and Sustainability:

  • Solid Wood: Utilises more hardwood, impacting forests unless sustainably sourced.
  • Engineered Timber: More sustainable, using less hardwood. The impact depends on core materials and the manufacturing process.

Both solid wood and engineered timber flooring have unique attributes and technical considerations. Your choice will depend on factors like installation environment, maintenance preferences, and sustainability concerns.

What is Engineered Timber Flooring?

At Vienna Woods we often find that there are some misunderstandings about what is commonly called Engineered Flooring.  In the following article we will outline exactly what engineered flooring is and clear up any misconceptions.

The concept of engineered timber has been around for some time.  It wasn’t until the early 20th century when engineered timber began to be used for flooring.  See our article on The History of Engineered Flooring for more information.

Engineered flooring is term used to describe a flooring board comprising of layers of timber glued together to form a robust “engineered” plank.  The top layer is usually a species of hard wood.

Fusing the layers together in this way is also called laminating.  builders frequently work with laminated timber for everything from various ply wood application through to ceiling beams.  Laminated timbers are often used for their added spanning properties (think thick laminated beams) and also their structure stability (think of sheets of plywood).  However, some confusion  exists when using the term “laminated” with flooring.  There is a category of flooring named “laminated” which refers to a synthetic top layer laminated to a high density fibreboard backing.  Engineered timber flooring is technically laminated, but it does not fall under the category of laminated flooring.  Even builders (who commonly use and discuss laminated products) will sometimes refer to engineered timber flooring as “laminated”.

The Key Features of Engineered Timber Flooring:

  1. Layers: The typical engineered timber floor plank is made up of three or more layers. These layers are laid at right angles to each other to improve strength and resilience.
  2. Top Layer (Wear Layer): The topmost layer is a veneer of the desired hardwood. This could be oak, maple, or any other type of wood. This layer provides the look and feel of solid hardwood flooring. The thickness of this layer can vary, but it’s generally between 2mm to 6mm. This layer can be sanded and refinished, depending on its thickness.
  3. Core Layers: Beneath the top layer are several core layers, usually made from plywood, hardwood, or high-density fiberboard. These layers provide stability, reducing the wood’s natural tendency to expand and contract with changes in humidity and temperature. This makes engineered wood flooring more suitable for areas with varying climate conditions or for installation over underfloor heating systems.
  4. Bottom Layer: The bottom layer of engineered wood flooring is usually made from the same material as the core layers. It helps balance the board and prevent warping.

Engineered timber floors include a top layer of hardwood; typically 2.5 to 6mm, and a backing board which will sometimes be multi layered ply and some times solid core.  The backing board is usually made from a fast growing softwood.  The benefits of this construction are;

  • Stability: The cross-layer construction provides high stability compared to solid wood, making it less prone to changes caused by humidity and temperature.
  • Versatility: Engineered wood can be installed over various types of subfloors, including concrete.
  • Sustainability: Since the top layer is a thin veneer, less hardwood is used compared to solid wood flooring. This can be more sustainable if the wood is sourced responsibly.
  • Compatibility with Underfloor Heating: The construction of engineered wood makes it suitable for use with underfloor heating systems.

There are a number of different engineered timber types with connection systems, thicknesses and construction types varying a great deal.  The more common architypes are pictured below;

 

Engineered wood can last as long as solid hardwood, but its lifespan can be shorter if the top layer is too thin to be refinished.

An additional consideration is variability in quality.  Since engineered timber planks are manufactured, there can be a wide variety in qualities.  Everything from the quality of the manufacturing through to the width and thickness of the flooring and the wear layer.  Because of this variability, it is important to select an appropriate supplier if you are considering engineered flooring for your home.

Engineered timber flooring offers the beauty of hardwood with added stability and versatility, making it a popular choice for various settings, including residential and commercial spaces.

 

 

How Hard-Wearing are NZ Timber Floors, Compared with European Oak?

Did you know that a person wearing stilettos can exert more force on a single stiletto point than an elephant? That is the amount of force that our flooring is susceptible to.

A large number of New Zealand homes have native timber floors. They are thought to be reasonably hard-wearing (although many species do often show dents from wear). In many cases this flooring needs to be extended or refurbished and the cost to do so can be a prohibitive.

An alternative option is to introduce an overlay timber flooring to the home. As such, we are often asked about the hardness of European Oak compared to New Zealand native timber floors. The Janka Hardness Test is a great way to offer a comparison between timber species.

The Janka Hardness Test is used to measure the resistance of a sample of wood, to denting and wear.  The results can compare the relative hardness of different species. It is determined by pressing a small steel ball into the wood.  The test measures the force required to embed the ball half way (creating an indentation that measures one square centermeter. 

European oak has a relatively high rating on the Janka scale, making it a durable choice for flooring.  It is not the hardest on the scale, but oak has become a popular choice due to accessibility, a desirable aesthetic, ability to forest sustainably and it is relatively easy to work with for a hard wood.

Some New Zealand native timbers, such as totara and rimu, also rank relatively high on the Janka scale, but are limited in availability for flooring. Other native timbers, such as kauri and matai, rank lower on the scale and may be less resistant to wear and tear.

The hardness test is expressed as kilograms-force (kgs), newtons (N) or pounds-force (lbf).  The following shows a comparison of New Zealand Natives and other popular species expressed in lbf:

• Brazilian cherry: 2,820 lbf

• Totara: 2,040 lbf
• Jarrah: 2,020 lbf

• Maple: 1,450 lbf

• European Oak: 1,350 lbf
• Teak: 1,155 lbf
• Rimu: 1,010 lbf
• Kauri: 890 lbf
• Matai: 940 lbf

Each species has a number unique properties.  The wear resistance and hardness of timber is important, but it is just one factor to consider when choosing flooring.  

For more information, see below:

The different finishes available for engineered timber flooring

One of the great things about engineered timber flooring is the variety of finishes available, which can help you achieve the desired look and feel for your home. Here are some of the different finishes available for engineered timber flooring:

 

  1. Matte finish: A matte finish has a smooth, non-reflective surface that gives the flooring a more natural, understated look. It is a good choice for areas with lower traffic or for homeowners who want a more subdued look.
  2. Satin finish: A satin finish has a slightly glossy appearance that adds a touch of shine to the flooring. It is a good choice for areas with moderate traffic, as it is more resistant to scratches and scuffs than a matte finish.
  3. Gloss finish: A gloss finish has a highly reflective surface that gives the flooring a shiny, polished appearance. It is a good choice for formal or elegant spaces, but may show scratches and scuffs more easily than other finishes.
  4. Hand-scraped finish: A hand-scraped finish is achieved by manually scraping the surface of the wood to give it a distressed, rustic appearance. It is a good choice for homes with a traditional or antique look.
  5. Wire-brushed finish: A wire-brushed finish is achieved by running a wire brush over the surface of the wood to create a textured, rough appearance. It is a good choice for a more rustic or casual look.
  6. Distressed finish: A distressed finish is achieved by creating artificial imperfections, such as dents or scratches, in the surface of the wood. It is a good choice for a shabby chic or vintage look.

By considering the different finishes available for engineered timber flooring, you can find a product that fits the style and aesthetic of your home.

Engineered timber flooring vs solid wood: which is right for you?

When it comes to choosing wood flooring for your home, you may be wondering whether to go with solid wood or engineered timber. Both options have their pros and cons, and the right choice for you will depend on your specific needs and preferences. Here are some factors to consider when deciding between engineered timber flooring and solid wood:

  1. Stability: Engineered timber flooring is made from layers of wood that are fused together, making it more stable than solid wood. This means it is less prone to expanding and contracting with changes in temperature and humidity, making it a good choice for homes in areas with fluctuating weather conditions. This is especially beneficial for homes based in Auckland where the temperatures and humidity levels can fluctuate greatly.
  2. Durability: Solid wood is a durable flooring option, but it can be prone to scratches, dents, and other types of damage. Engineered timber flooring is also durable, but it is typically more resistant to wear and tear than solid wood.
  3. Installation: Solid wood flooring must be nailed or glued to a subfloor, which can be a more labor-intensive and time-consuming process. Engineered timber flooring can often be installed using a floating method, which means it can be laid on top of an existing floor without the need for glue or nails.
  4. Cost: Solid wood flooring can be more expensive than engineered timber flooring, especially if you choose a high-quality wood species. However, the lifespan of solid wood flooring is generally longer than that of engineered timber, which means it may be a more cost-effective choice in the long run.
  5. Appearance: Both solid wood and engineered timber flooring can have a beautiful, natural appearance.

In summary, both solid wood and engineered timber flooring have their own unique benefits and drawbacks. To determine which is the right choice for you, consider factors such as stability, durability, installation, cost, and appearance.

Engineered vs Solid Wood Flooring

This guide describes the benefits of engineered wood flooring compared to solid wood flooring, and we also address some of the myths about both types of wood floors.

Due to its inherent advantages, most of the natural wood flooring installed in Europe and New Zealand is of ‘engineered’ construction. Engineered wood flooring is 100% real wood and is made in two ways: either 3-ply (top layer of hardwood, with 2 backing layers of spruce or birch etc), or multi-ply (top layer hardwood with multiple backing layers made from plywood). Often it is supplied prefinished, with the colour and finish already applied to the hardwood surface.

LIFE-SPAN

ENGINEERED WOOD

Most engineered wood floors will last you over 35 years to a lifetime, depending on wear and tear. The 2.5mm to 4mm or even a 6mm hardwood top layer can be sanded several times over the life of the floor. If your floor has a natural finish then you’ll be maintaining the finish regularly by adding more oil to the floor – scratches can be repaired this way, meaning you may never need to sand the floor at all and your floor will last a lifetime.

SOLID WOOD

Solid wood planks can only be sanded down to just above the level of the plank tongue. This means that only about 5-6mm of wood is available for sanding. Furthermore, when installing the solid wood floors they must be aggressively sanded in order to ensure the surface is completely flat. You can easily lose several millimetres of precious wood during this process. Solid wood planks should last from 50 years to a lifetime.
We believe the lifespan of solid wood when compared to engineered wood is consistently over-stated, most engineered wood flooring will last you just as long.

COST

ENGINEERED WOOD

Most engineered wood flooring is supplied prefinished, with the colour and finish (lacquer, UV oil or natural oil) applied in the factory. The cost to apply the finish in a factory is inexpensive, resulting in a very competitive, finished floor that is ready to live on after installation.

SOLID WOOD

By comparison most solid wood flooring is supplied as raw wood planks, and must be finished on site; this involves messy & time-consuming sanding and application of several layers of finish at great expense.

SOPHISTICATED WOOD TREATMENTS

ENGINEERED WOOD

Premium engineered wood flooring comes with a huge range of surface treatments and finish options. Interesting new textures are released regularly. Popular options include smoked oak, thermo-treated wood, band sawn, planed, scraped, cross texture, fossil sawn, distressed, aged, brushed,the list goes on. These textures and finishes are applied in advanced factories in Europe where craftsmanship, passion for wood and the latest technology combine to produce beautiful and distinctive wood flooring.

SOLID WOOD

By comparison solid wood is usually sanded flat on-site, then a polyurethane or oil is applied to the flooring. Solid wood is almost always square edged, lacking the variety of floorboard edge types available with prefinished wood flooring.

FINISH QUALITY

ENGINEERED WOOD

As the finish is applied in modern state of the art factories using the latest European automated coating lines this assures durability and the finish coatings are applied in a very precise and consistent manner. It’s difficult to fault this method of finish application. There is no risk of sanding marks, coating lines on the floor, uneven coating texture, flaking finishes or other common problems associated with site-finished floors.

SOLID WOOD

As the finish is applied in the dwelling you have to rely 100% on the skill of the floor-sander and trust they will use high quality finishes. The range of finishes available to floor sanders in NZ is tiny compared to the vast range of high-tech industrial finishes available in Europe.
Humid weather can play havoc with curing times and if there is time-pressure and additional coatings are applied before stains have cured, the finish may not be as durable as it should be.

Often coatings are applied on-site unevenly, or sanding marks are visible – it is literally impossible to apply a floor finish in the home to the same level of quality as that which is applied on a modern production line.

QUICK & EASY INSTALLATION

ENGINEERED WOOD

Engineered wood flooring is the clear winner when it comes to convenience. As it is so stable, in most cases you can deliver and start installation almost immediately without having to worry about acclimatisation. The flooring can be walked on immediately after installation and you can move furniture onto the floor within 24 hours of completion (or immediately, if installed as a floating floor).

SOLID WOOD

Solid wood planks must be delivered a few weeks beforehand so the wood can acclimatise to interior humidity levels – otherwise you’ll run the risk that the floorboards will move too much after installation causing big gaps between planks, or cupping and warping.

Once the solid wood floorboards are installed & ready for finishing the delays continue. It can easily take a further 5 days to apply the finishes.

The process to acclimatise, install, sand and finish solid wood can take 3 times longer than the simple installation of a pre-finished engineered wood floor.

GAPS, CUPPING & WARPING

ENGINEERED WOOD

Gaps cupping and warping are less likely to occur with engineered wood floors as the multi-layered wood expands and contracts at less than half the rate of a solid wood floor. However some gaps are to be expected as wood is an organic material; boards may not be perfectly straight – it’s wood after all, and the boards are also subject to shrinkage and expansion from atmospheric and interior conditions. With T&G engineered wood flooring some gaps may be visible during installation, which can be filled with filler if desired. Humidity fluctuations may cause planks to shrink further over time. If a patented click-system is used you’ll not see gaps between the planks at time of installation, however over time the boards will still expand and contract and therefore some gaps may still appear.

SOLID WOOD

If you’ve ever looked at a solid wood floor installed in a villa in New Zealand, you’ll be aware that unsightly looking gaps can appear as the planks adjust to climactic conditions. The gaps can certainly be larger than what might be expericned with engineered wood floors.

Even worse, solid wood is at high risk of expanding too much after installation causing the planks to cup or warp, and the floor to fail. There is an especially high risk present when installing over concrete due to the amount of moisture present in the slab. Other risk factors include under floor heating and temperature and humidity fluctuations.

PLANK WIDTH

ENGINEERED WOOD

Wide planks from 180mm up to 300mm bring a sophisticated, generous atmosphere to your interior and are incredibly popular. Because of the multi-layered plank construction, these wide planks can safely be installed in difficult environments such as with under-floor heating or in humid climates, without any risk of gapping, warping or floor failure.

SOLID WOOD

Wide planks made from solid wood are a recipe for disaster. For this reason solid wood such as oak is often supplied in medium widths such as 150mm or less. Solid wood simply moves too much from humidity fluctuations, therefore plank width needs to be kept to a minimum to ensure the floor will not expand or contract too much.

CONCLUSION

Many people are attracted by the idea of having a solid wood floor, it is after all the traditional choice. The difficulties that may arise are myriad. Non-engineered solid wide-plank wood floors will inevitably continue to expand and contract after installation. Decreases in humidity in the exposed wear surface can cause cupping (concave curving) as the top of the plank dries out. Potentially, large gaps may appear between the boards as each board dries and shrinks. Increases in moisture content may generate excessive compressive forces around the floor’s perimeter, perhaps even causing the floor to lift in the most stressed areas. Solid wood will always distort.

Engineered wood is simply solid wood improved. Prefinished engineered wood is the clear winner in terms of aesthetics and offering a more sophisticated appearance. It offers more protection from gaps (although they’re still possible) and floor failure, superior texture and finish options, superior finish quality and considerable cost and time-savings. Engineered wood uses about 1/3 of the precious hardwood so it is also the safe environmental choice.