The Timeless Craft of Hand-Scraped Custom Wood Flooring

The History of Hand-Scraped Custom Wood Flooring

Hand-scraped custom wood flooring dates back centuries, long before modern machinery was available. Historically, wood floors were scraped by hand to smooth out imperfections in the timber and to ensure an even surface. This labor-intensive process was essential for creating level floors in homes and buildings. Over time, this technique became more than just a necessity—hand-scraped floors gained a reputation for their rich texture and unique, rustic appeal. Today, the method is used to recreate this old-world craftsmanship, giving homeowners the charm of historical wood flooring in modern homes.

The Art of Hand-Scraping: Time-Honoured Technique

Hand-scraping is an artisanal technique that involves skilled craftsmen carefully working each plank of wood by hand. The process involves using specific tools to create a textured surface with grooves, marks, and indentations that highlight the wood’s natural grain. Every piece of hand-scraped custom wood flooring is unique, reflecting the artisan’s craftsmanship and the wood’s character.

The technique’s origins can be traced to early European and American homes, where floors were often scraped to smooth uneven boards. What began as a practical solution evolved into a design feature that added warmth and character to a space. Today, hand-scraped custom wood flooring remains popular for its timeless beauty and the way it captures the natural essence of wood.

Why Choose Hand-Scraped Custom Wood Flooring?

Custom wood flooring offers not only a bespoke design but also a connection to the past. Here’s why it’s a preferred choice:

  • Heritage Appeal: The hand-scraped texture evokes a sense of history and craftsmanship, making it perfect for traditional and modern homes alike.
  • Durability: The process creates a robust surface that stands up to daily wear and tear.
  • Unique Character: No two planks are the same, giving your home a one-of-a-kind floor.
  • Timeless Elegance: Hand-scraped floors have a classic look that never goes out of style.

Available Hand-Scraped Custom Wood Flooring at Vienna Woods

At Vienna Woods, we offer an exceptional selection of hand-scraped custom wood flooring, crafted to the highest standards. Our floors are made from premium-quality timber, ensuring that each plank showcases the wood’s natural beauty.  Le Bois Gouge Nature is a specialty hand-scraped product available through the Vienna Woods Special Order program.

Hand-scraped custom wood flooring combines the beauty of historic craftsmanship with modern durability. Available at Vienna Woods, these floors bring a timeless, rustic appeal that offers an incredible unique floor.

Learn more about the Vienna Woods Special Order program here.

See More Floors with Texture

Sustainable and Compliant Oiled Timber Flooring in Whitford

This recently completed a project in Whitford, showcases a rich dark oiled timber flooring, named Pina (after the infamous cocktail) finished with hard wax oil. This case study delves into the technical aspects, sustainability, and compliance features of this installation, which makes it a notable reference for architectural and interior design professionals.  Pina is an option from The Distilled Collection, a range of timber floor options produced in Europe from slow-grown, FSC-certified Lithuanian Oak, finished to the highest standard.  The Distilled Collection carries a number of subtle superiorities such as dense, hard-wearing oak, longer-than-usual board lengths and unique grain patterns.

Product Overview

The selected oak flooring for the Whitford project is treated with hard-wax oil, enhancing the natural beauty and durability of the wood. Hard wax oils penetrate the wood, providing robust protection against wear and moisture, while maintaining the wood’s breathability. This treatment ensures a longer lifespan and easier maintenance compared to traditional finishes.

Benefits of Oiled Timber Flooring

An oiled floor can offer a number of benefits over alternatives, but the main considerations for the client were:

  1. Option to “tint” the colour of the floor through the oil maintenance process.  If a darker hue is desired, a tint can be added to the maintenance oil.
  2. The enhanced natural beauty.  People generally sense the look and feel of naturally oiled timber if given the option.
  3. Improved durability and longevity.  With the correct maintenance, oiled floors are known to last…. well…. centuries, however most alternative require a sanding and refinishing coat to extend the life.
  4. Eco-friendly and safe.  Hard wax oils are derived from plant oils and in this case the oil carries a zero VOC certification.

Read about the differences between oiled and lacquered floors here.

 

vienna_woods_maea

E3 Compliance of Oiled Timber Flooring 

Contrary to common belief, oiled floors can comply with the E3 Building Standard, which focuses on interior moisture management and surface finishes. The Whitford project demonstrates that with the correct application and maintenance, oiled timber floors meet these standards effectively, offering an alternative to the more common lacquered finishes. The project used the Parabond Parquet 440 adhesive, which plays a crucial role in compliance by acting as a moisture vapour barrier when used with a suitable primer, even on damp substrates.

Technical Specifications of Parabond Parquet 440 Adhesive

Parabond Parquet 440 is a high-performance adhesive designed for wood floors, providing an excellent bond and flexibility that accommodates natural wood movement. Notable characteristics include:

  1. Composition: Solvent-free, isocyanate-free, and phthalate-free hybrid polymer.
  2. VOC Emissions: Rated EC1plus for very low emissions, ensuring indoor air quality and compliance with stringent environmental standards.
  3. Suitability as a Vapour Barrier: When applied correctly, it acts as an effective moisture barrier, crucial for installations over concrete or where moisture might be a concern.

Sustainability Considerations

Both the engineered oak flooring and the Parabond Parquet 440 adhesive contribute to the project’s sustainability profile:

  1. Engineered Oak Flooring: Features a no-added-formaldehyde construction and an FSC certification, ensuring the wood is sourced from responsibly managed forests.
  2. Parabond Parquet 440 Adhesive: Carries a zero VOC rating and does not contain any carcinogenic, mutagenic, or reprotoxic substances. It is compliant with GEV-EMICODE EC1 Plus, indicating the lowest possible emission levels.

The Whitford project by Vienna Woods exemplifies how sustainable practices can be seamlessly integrated with technical excellence in modern flooring installations. By using materials like the FSC-certified engineered oak and eco-friendly adhesives such as Parabond Parquet 440, Vienna Woods not only meets regulatory compliance but also addresses the growing demand for environmentally responsible building materials.

Images // Jo Currie

You may be interested in these articles….

Why Choose an Oiled Timber Floor?

Oiled vs Lacquer Finish

The Different Finishes Available for Engineered Timber Flooring

See the Complete Distilled Collection

Wooden Floorboards in the Kitchen; What is E3 and How Does it Impact Your Project?

When planning to install wooden floorboards in your kitchen, it’s essential to understand New Zealand’s building regulations, particularly Clause E3 of the Building Code. This clause addresses internal moisture management, ensuring that building elements are protected against moisture-related issues. Recent updates to Clause E3 have implications for the use of timber flooring in areas like kitchens.

Understanding Clause E3 of the New Zealand Building Code

Clause E3, titled “Internal Moisture,” aims to prevent moisture accumulation that can lead to fungal growth, structural damage, and health hazards. It mandates that surfaces in wet areas be impervious and easily cleaned to maintain a healthy indoor environment.  See the NZ Building Performance page here….

Recent Updates to Clause E3 and Their Implications

In November 2020, Amendment 7 to Acceptable Solution E3/AS1 was introduced, with a transition period ending on 3 November 2021. This amendment reclassified dishwashers and washing machines as sanitary appliances and sinks as sanitary fixtures. Consequently, kitchens are now considered wet areas under the Building Code.  (Read what Master Builders have to say here.)

The key changes include:

  1. Flooring Requirements: Floors in areas containing sanitary fixtures or appliances must be impervious and easily cleaned. In open-plan spaces, this impervious surface must extend at least 1.5 meters from all sanitary fixtures and appliances.
  2. Material Restrictions: Traditional timber flooring requires a submission as an alternative solution.

Options for Using Wooden Floorboards in the Kitchen

Despite these changes, it’s still possible to use wooden floorboards in your kitchen by seeking an Alternative Solution. This involves demonstrating to the Building Consent Authority that the proposed flooring meets the performance requirements of Clause E3.

To support your application:

  1. Durable Coatings: Apply a suitable durable coating to seal the timber surface, ensuring it is impervious and easily cleaned.  For refinished timber flooring, the supplier should provide evidence of this.
  2. Proper Sealing: Ensure all joints and edges are properly sealed to prevent moisture ingress.
  3. Maintenance Plan: Provide a maintenance plan outlining regular inspections and upkeep to maintain the floor’s integrity.

While the recent updates to Clause E3 of the New Zealand Building Code have introduced stricter requirements for flooring in wet areas, including kitchens, wooden floorboards can still be used with proper planning and adherence to Alternative Solutions. By ensuring compliance with moisture management standards, you can enjoy the aesthetic appeal of timber flooring without compromising on safety or durability.

For more detailed information on the Building Code and its requirements, visit the Building Performance website.

At Vienna Woods we’ve helped many hundreds of professionals and home-owners with consented timber flooring in kitchens and laundries.  Got questions?  Need help?  Contact us here….

Browse Timber Flooring

Understanding and Remedying Cupping in Timber Floors

A Guide for Architects, Interior Designers, and Homeowners

At Vienna Woods, we understand the elegance and durability that timber flooring brings to any space. As experts in providing high-quality engineered oak flooring, we are committed to not only offering the best products but also ensuring their longevity and beauty in your projects and homes. One common issue that needs addressing in timber flooring is ‘cupping’ – a phenomenon that can affect both solid and engineered floors. This article is crafted to help our architects, interior designers, architectural builders, and homeowners understand cupping, its causes, and effective remedies.

 

What is Cupping in Timber Flooring?

Cupping occurs when the edges of a timber floorboard rise higher than its center, creating a concave shape. This is commonly observed in both solid wood and engineered wood floors. Cupping is often a response to moisture imbalance within the flooring material – a higher moisture content on the bottom surface compared to the top.

 

Causes of Cupping

  1. Moisture Imbalance: The primary cause of cupping is a difference in moisture levels between the top and bottom of the flooring. This can be due to environmental humidity, spills, or moisture from the subfloor.

  2. Inconsistent Manufactured Moisture Content: Engineered floors are manufactured at specific moisture levels. If these levels are not consistent across the layers of the board, cupping can occur after installation.

  3. Subfloor Conditions: Moist subfloors, especially under bamboo or engineered floors, can transfer moisture to the flooring, leading to cupping.

  4. Environmental Factors: Factors such as sun exposure, heating, and air-conditioning can impact the moisture balance in timber flooring.

 

Remedies for Cupping

  1. Preventative Measures: The best remedy is prevention. Ensure a continuous plastic damp proof layer is installed between the engineered wood flooring and the subfloor. This helps prevent moisture-related cupping.

  2. Re-sanding and Refinishing: In milder cases, re-sanding the affected floor can even out the surface. However, ensure the moisture content of the floor is stable before sanding.

  3. Floor Replacement: In cases where cupping is extensive and other methods are ineffective, replacing the flooring may be necessary.

  4. Environmental Control: Implementing measures like window treatments and mats can help control the factors contributing to cupping.

  5. Subfloor Assessment: Addressing any issues with the subfloor, including moisture and stability, is crucial in preventing and remedying cupping.

 

Why This Matters to You

For architects and designers, understanding these issues ensures that your designs maintain their integrity over time. For builders, this knowledge helps in delivering durable and high-quality flooring to your clients. And for homeowners, being informed means you can better care for and maintain the beauty of your timber floors.

At Vienna Woods, we believe in empowering our clients with knowledge. Understanding issues like cupboarding enables you to make informed decisions about your flooring, ensuring lasting beauty and durability. For more information or to explore our range of high-quality timber flooring, visit us at www.viennawoods.co.nz.

View the Vienna Woods Range of Engineered Timber Flooring

Comparing Solid Wood vs Engineered Timber Flooring: A Technical Insight

The choice between solid wood and engineered timber flooring is vital for homeowners and professionals. This article integrates technical details from recent industry manuals to offer a deeper understanding of these two popular flooring options.

1. Composition and Structural Differences:

  • Solid Wood Flooring: Made from single pieces of hardwood, solid wood flooring is known for its robustness and susceptibility to environmental changes like humidity.
  • Engineered Timber Flooring: Comprises a hardwood veneer over a core layer, often plywood or fibreboard. Engineered flooring offers enhanced stability against humidity changes due to its cross-laminated structure.

2. Installation and Environmental Adaptability:

  • Solid Wood: Requires careful installation, taking into account factors like moisture content and subfloor conditions. It’s sensitive to environmental changes and needs acclimatisation before installation.
  • Engineered Timber: Adaptable to various subfloor conditions and can be installed as floating floors. Its layered construction minimises dimensional changes due to humidity.

3. Durability and Maintenance:

  • Solid Wood: Can be sanded and refinished multiple times, extending its lifespan. It requires regular maintenance to counteract environmental effects.
  • Engineered Timber: The ability to refinish depends on the veneer thickness. It typically requires less maintenance and is more resistant to moisture and heat.

4. Aesthetic Variations and Customisations:

  • Solid Wood: Offers a timeless, natural look with inherent grain and colour variations.
  • Engineered Timber: Provides a wide range of aesthetic options and can mimic rare woods. Veneer quality and construction type can influence its appearance and performance.

5. Environmental Impact and Sustainability:

  • Solid Wood: Utilises more hardwood, impacting forests unless sustainably sourced.
  • Engineered Timber: More sustainable, using less hardwood. The impact depends on core materials and the manufacturing process.

Both solid wood and engineered timber flooring have unique attributes and technical considerations. Your choice will depend on factors like installation environment, maintenance preferences, and sustainability concerns.

Understanding Tolerances for Timber Flooring in New Zealand

Understanding tolerances in engineered timber flooring is crucial for both quality results and adherence to New Zealand building standards. Tolerances refer to the allowable variations in measurements and alignments during construction and installation processes. These guidelines ensure that while perfection might not always be attainable, the quality and integrity of the construction are maintained.

The Building Code

In New Zealand, the standards for timber flooring tolerances are well-defined. For instance, the NZS 3604:2011, a key standard for timber-framed buildings, outlines specific tolerances relevant to various aspects of construction, including timber quality and framing. This standard ensures that timber used in buildings, including flooring, meets certain criteria for dimensions and alignment to maintain structural integrity and aesthetic quality.

The Measures for “Flatness” of Overlay Flooring

Specifically, for timber flooring, tolerances include allowances for variations in dimensions, straightness, and levelness. These tolerances are critical to ensure that the flooring not only looks good but also performs well over time. For instance, there are set limits for how much a floor can deviate from being level or how straight the timber must be. These limits are measured in millimeters and are based on the length of the timber used.  Often the tolernces related to “flatness” are expressed by manufacturers of timber flooring.  These are usually represented as a tolerance of devation of 2 or 3mm over 2 or 3 meters.  However standards and tolerances do differ.

Tolerance Tables for Timber Flooring

The Building CodeHub’s “Tolerances tables – Build 184 (2021)” also provides comprehensive information on construction tolerances. It includes details on the permitted variations from given dimensions, the range of variation in maintaining a specified dimension, and variations from location or alignment. Adhering to these tolerances ensures that subsequent trades can achieve quality results and that the final construction meets the desired standards.

Tolerance Tables NZBC Wood Flooring

These tolerances are not just about the technical aspects of construction; they are also about the end-user experience. Floors that are not level or have significant variations can lead to discomfort and even safety issues. Therefore, understanding and applying these tolerances is not just a matter of regulatory compliance but also about delivering a product that meets the highest standards of quality and comfort.

For more detailed and specific information regarding the tolerances in timber flooring, professionals in the industry often refer to the NZS 3604:2011 standard and resources provided by Building CodeHub and BRANZ.

When it comes to engineered timber flooring in New Zealand, adhering to the set tolerances is key. These guidelines ensure that the flooring is not only aesthetically pleasing but also structurally sound and safe for use. By following these standards, builders and installers can provide quality flooring solutions that stand the test of time.

You may also be interested in the impact of E3 on using wood flooring in kitchens (read more here).

Browse Timber Flooring